Best Hard Hats 2018: Reviews & Buyer’s Guide

Hard hat is one kind of helmet that is basically used in workplace area. It always keeps you on a safe side when it comes to job safety. You all might have seen boards on job and construction sites, where it is written "Hard Hat Area", "Danger" or "Construction Under Process". Well, such boards are not just meant for reading or ignoring. Such areas are really prone to dangers like falling debris or any other lurking above dangers. Workers working in that area or about to enter such areas are supposed to go with the best hard hat. Best here doesn’t mean it should be stylish or fashionable. The best hard hat is decided on the basis of durability and comfort. The more lightweight and durable a hard hat is, the more you can trust on it when it comes to safety.

The hard hat makes you go a step further in terms of safety when you are laboring in the sun. It is adjustable, lightweight and comfortable for all-day use. It protects you from burns and heat exhaustion. It goes without saying that suspension and durability make the best hard hat. Finding a hat with a good ventilation system will keep you comfortable, especially when the weather gets too high. Various brands are designing and manufacturing hard hats which meet the requirements of safety and are approved by the government. The hard hat has so much things to do each and every day for you. It protects you from falling objects, electric shocks and on the other hand. And it also protects from UV rays and rains. For all these mentioned reasons, it has become important to buy for the workers the best suitable one that should stand on top in all the above-mentioned factors. Here we have compiled a list of the best hard hats that is counted on top when it comes to safety and protection.

How to choose the Best Hard Hat: Buyer's Guide

Hard hats are the utmost requirement for the safety on a job site. While trying to buy a perfect best hard hat, it often looks a difficult and confusing task. But if you have set your mind and made everything clear about requirements and features then it’s a no big deal now for you to buy one best hard hat. Your hard hat should be suitable to you for all types of environment and needs. There are some basic requirements that are generally accepted and asked by the construction sites or job plants. It is essential for the workman to buy safety hard hats that fulfill the safety requirements. However, one should keep the following below mentioned points in mind before buying a hard hat.

Outer shell: The hard hat has two major components. The outer shell is the first major component that one should look for. The shell can be made out of either plastic or fiberglass. It is important as it will protect the head from any kind of danger or potential injury which can prove to be fatal.

Colors: Well, color is considered and should be the first priority to be kept in mind before purchasing a hard hat. Different workers, employees, an electrician should wear the hard hat of different colors so that one can easily distinguish by a single look only. Builders and helpers having different color hard had and first aiders having different color hard hat will always be an added advantage in emergencies. Everyone working there will get a thorough idea of whom to contact by just looking at the color of their hard hats.

Weight: This is again a very important factor one should look for before buying a hard hat. If you have to wear your hat all day and work and almost every day then you need to have the lightest hard hat available in the market. Always consider the weight of the hat before you buy.

Investment for durability: Good hard hat is an investment. If you are spending money then you should get a good hard hat in terms of durability and safety. You should get a good value for money. After all, you cannot compromise with your own safety and neither of your workers or visitors.

ANSI approved: The American national standards institute set standards that need to be approved. The hard hats are constantly made out of different materials due to the development in the science hence the materials need to be safe enough to endure all kinds of dangers which a professional can potentially face on the site. The “ANSI Essential Requirements” are set by a group of government officials mutually which are applicable all over the country.

Good suspension system: Your hard hat should have a good suspension system that can absorb the force of impact coming on your head. It should protect you from both lateral and rotational impact along with it; it should add comfort in wearing. Moreover, the suspension system should be such that it provides maximum stability and adjust-ability to you.

Serve as an insulator: Your hard hat should function as an insulator against electric shocks. When working near exposed electrical conductors chances are that it may come in contact with the head if not taken care of, so your hard hat should work as an insulator to protect you from such hazards.

Expiration date: As shocking as it may sound but safety hard hats do have expiration dates. Over a period of time when the safety hard hat has been used for a long period, the shell can turn brittle, scuffed or it could even have dents. This can affect the ability of the hat to protect the person wearing it. Hence it is important to check the expiration date of the hat and use the hard hat accordingly.

Top 10 Best hard hats comparison table & reviews

Product Name

Weight

Dimensions

Price

MSA 475407 Natural Tan Skullgard Hard Hat

1.05 pounds

9.5x9.5x9.5 inches

MSA Safety 475395 Skullgard Cap Hard Hat

1.12 pounds

12x12 x12 inches

Pyramex Safety HP44117 Ridgeline Cap Style Hard Hat

0.25 Pounds

6 x 6 x 2 inches

Pyramex Cap Style 4 Point Snap Lock Suspension Hard Hat

0.65 Pounds

11.6x12 x 9 inches

Fibre-Metal Roughneck Hard Hat

0.2 Pounds

11.5x8.2x5.9inches

Sticker Bomb Full Brim Style Hydro Dipped Hard Hat

0.17 Pounds

11.6x11x6 inches

Husqvarna ProForest Chain Saw Helmet

1.7 pounds

6.5x9.2x12 inches

Fibre Metal P1 Roughneck Full Brim Hard Hat

0.95 Pounds

11x10x6 inches

AMSTON Safety Hard Hat

1 pounds

11.2x8.7x6.5 inches

Pyramex Ridgeline Full Brim Graphite Pattern Hard Hat

0.1 Pounds

1x1x0.5 inches

Looking for hats that are a touchstone to please your fervency? Well, the MSA 475407 Natural Tan Skullgard Hard Hat is one of such hat that falls in this category. It gives you advanced protection in the workplace. It reduces the risk of head injuries from falling objects, shocks and stones. It is made with pressured laminated textiles for all round protection.

Hard hat is ideal to be used in heavy industry applications industries. It proves to be the lightest hard hat and is quite comfortable to wear and work for hours. With this, you can trust that you are purchasing one of the best hard hats for construction available in the market.

Features

  • ANSI/CSA type I compliant.
  • ANSI/ISEA Z89.1-2014 (Class G) Compliant.
  • It comes with a 4 pt. Ratchet suspension.
  • Equipped with fast-Trac III ratchet style suspension.
  • Dimensions: 9.5 x 9.5 x 9.5 inches.
  • Weight: 1.05 Pounds

Benefits and Pros

  • It can be easily used in MSA welding equipment.
  • Dielectric protection of up to 2,200 volts.
  • Easy-adjust ratchet suspension system provides comfort even during long term wear.
  • Full brim style keeps rainwater off the back of the neck.
  • It comes with a 360-degree brim for sun protection.
  • It can withstand elevated temperature.
  • Easy and fast size adjustment.
  • It is light in weight.
  • It meets all the requirements of Type I helmet.
  • Fabric type of the hat: Phenolic.
  • Types available: Skullgard hat and Skullgard cap.
  • Available in many colors.
  • Protects from electrical shocks.
  • Ideal for use in steel mills and other heavy industrial factories.
  • Custom imprinting and striping options.
  • Majorly used by welding workers.
  • Protects from vertical impacts and penetrations.

Cons

  • The material gets really warm sometimes in sun due to its color.
  • Suspension needs to be handled carefully or it can easily break.
  • The expiration date tends to be within three months from the date of purchase.

If you are working in an environment where high temperatures are common, odds are you have seen people wearing the MSA skullguard hard hat. If anything strikes the hat shell, then the force of impact should be absorbed by the shell and not the wearer’s skull. If you are willing to splurge money then this hard hat will stand on the top in the category of a best hard hat and will not disappoint you.

It is ideal for protecting your head while working in steel mills and other types of heavy industry surroundings, thus making it the best hard hat for construction.

Features

  • ANSI/CSA Type I Compliant.
  • ANSI/ISEA Z89.1-2014 (Class G) Compliant.
  • Colors available: Natural tan.
  • Equipped with fast-Trac III ratchet style suspension.
  • Sizes available: 6 1/2 – 8.
  • Brim type: front brim.
  • It weighs about 1.12 pounds.
  • It has a dimension of 12.00×12.00×12.00 inches.
  • Dielectric protection of up to 2,200 volts.
  • The material is made out of Fiberglass.

Benefits and Pros

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    Protects from vertical impacts and penetrations.
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    Standard cap style for light weight comfort.
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    It meets all the requirements of Type I helmet.
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    Ideal for use in steel mills and other heavy industries.
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    It is made out of phenolic material.
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    You can easily attach any welding helmet to this hat.
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    The Fastrack can be easily reversed to shift the brim in the back with the help of the knob.
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    The liner can be easily switched around to wear the hat backward.

Cons

  • The new liner design causes the hat to set high.
  • Compared to the previous hard hats the liner present in this hard hat is of cheap quality.
  • Lacks a set up for chin straps.

Founded in 1991, pyramx safety products still provides the best personal safety products. It's ultra lightweight ABS material provides weightless protection. Designed for professionals looking for reliable and comfortable safety hat, this is one of the best options available in the market. 

The pyramex safety HP44117 Ridgeline cap style hard hat makes it in the list of the best hard hats without any doubt. It is the best vented hard hat you can own.

Features

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    Made with Abs material.
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    Low-profile design.
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    4 position harness points.
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    It has a dimension of 6×6×2 inches.
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    Rear padded suspension.
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    Swinging hinge points.
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    Pressure pads are vented.
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    Replaceable sweatband padded fabric and polyurethane foam.
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    Colors available: copper graphite and gray.
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    Style: cap style hard hat.

Benefits and Pros

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    Low center of the gravity designed profile for better balance.
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    It's padded suspension provides an additional level of comfort on wearer’s neck.
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    The harness can be moved forward, backward, up or down.
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    The black color does not heat up even in hot weather.
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    Slits are provided for attaching a face shield.
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    Handles each and all kinds of weather without compromising the objective.
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    Sweat band and a head band can be easily attached to it.
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    The black color is unique and stands out.

Cons

  • The suspension is bit unpleasant.
  • Sits high on your head making it look unusual as well as uncomfortable.
  • Many consumers have complained that the touch feels cheap.

One of the leading suppliers of personal safety products, this is yet another economical safe hat by Pyramex safety. Built from high-density polyethylene it is the most comfortable hard hat. Its light weight makes it very convenient to travel with. It comes with accessories like mounted ear muffs and chin straps. 

The soft brow pad provided within it is washable to make it user-friendly and comfortable. If you are low on budget and looking for a hard hat that will do the job then this is the hard hat for you. Be it winter or summer it can be used in any season. But it is known as the best hard hat for hot weather due to the polyethylene material. Also, not to forget the rain trough present on the side and back of the helmets makes sure that the moisture is channeled away.

Features

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    High-density polyethylene material shell.
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    Meet ANSI Z89.1-2009 Standards, Type I, Class C, G, and E.
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    Low profile design.
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    Universal accessory slots fit cap mounted ear muffs and chin straps.
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    4 point suspension system.
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    Tested for invert donning.
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    Weight: 10.4 ounces.

Benefits and Pros

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    Rain trough on the side and back side of the hat.
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    Cost is effective.
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    Can be tightened to fit head sizes of different kinds.
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    Sturdy in built.
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    The plastic material out of which it is made of is strong and solid.
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    Have a lot of adjustments.
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    Foam padding on the inside of the hat makes it comfortable to wear.
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    Brow pad is replaceable and washable.
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    Replaceable suspension and head bands also available.
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    Light in weight, yet very much protective.

Cons

  • Instructions are not provided with it.

Reputed and well known in the construction world, the fiber metal roughneck caps are a popular choice amongst construction shops, chemical plants and various other job sites with extreme environment. 

These caps are specially designed to provide ultimate protection in the toughest place. Like other conventional fiberglass safety hats, this hat will not be easily nicked, dented or even cracked. It’s never doubted quality and performance ranks it in the list of the best hard hat for construction.

Features

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    8 point super eight suspensions provided.
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    Roughneck caps provide crack resistance and handle hard knocks.
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    Weighs only 9.6 ounces.
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    The dimensions: 11.5 x 8.2 x 5.9 inches.
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    The headband is adjustable.
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    ANSI Classification: ANSI type 1 hard hat.
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    Cap class: cap class C and G.

Benefits and Pros

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    Really comfortable and easy fit.
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    Long lasting and durable.
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    Affordable and easily available.
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    The Matt finish is nice and unique.
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    If purchased with a comfort band also known as sweat strap then it adds to the comfort level.
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    The suspension can be flipped around giving you the option of mounting welding hood with the help of hard hat adapter.
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    Added comfort and impact protection.
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    High strength, toughness, and durability.
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    Crack resistant.
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    Sits perfectly without being too high.
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    Lightweight.
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    The plastic is smooth.
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    Can be easily worn without the foam headband.
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    Can be easily adjusted.
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    The solid color resin makes sure that it does not chip or peel.
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    Tolerates heat up to 370 degrees in the most adverse conditions.
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    Fast track suspension can be installed easily.

Cons

  • The plastic in suspension is thin, so it needs to be handled with care.
  • The padding is cheap foam.
  • The cloth headband liner is of cheap quality.
  • The hat size is huge and makes it difficult to handle for people with a small head.

One often gets bored with the same old hard hat with boring looks and single color. Keeping this thing in mind the Texas America safety company sticker bomb full brim style hydro dipped hard hat was brought in the market. With colorful stickers and bright colors, it is a hat that will appeal your eyes and easily catch attention. The attractive display does not hamper the safety provided by the hat at all. Meant for extreme conditions and designed to protect the person wearing it from any kind of danger, it is the perfect option. The adjustable ratchet is designed keeping in mind the different head sizes. The Texas American safety company provides it in full brim style as well as hat style version of it to meet your requirements. The liners and ratchet suspension contributes towards making sure it comes in the list of the most comfortable hard hat.

Features

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    Full brim pyramex style hard hat.
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    Sticker bomb pattern.
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    ERB OmegaII cap style hard hat.
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    Adjustable ratchet suspension with a knob in the back.
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    Scratch resistant.
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    The bright and clear image on the hat with high gloss finish.
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    Weight: 2.6 ounces.

Benefits and Pros

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    4 point suspension.
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    It is durable, comfortable and sleek.
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    The gloss finish is not easily scratched.
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    The bright stickers are long lasting and not nicked.
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    The ratchet and the liner secure the position of the hat without any kind of hassle.
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    Looks attractive and unique.
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    The stickers do not fade at all.
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    It is scratch resistant.
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    Very lightweight.
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    Long lasting and durable.
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    Sits low perfectly providing complete protection.

Cons

  • It is not the MSA V-guard type of the hard hat.
  • Many times the images in the back are stretched hence the individual images appear to be blurred and blended unattractively.

7. Husqvarna ProForest Chain Saw Helmet

Anyone who is frequently working with a chainsaw will always be looking for an effective yet stylish protective helmet. Usually, the helmets that come with a mesh and protective muffs are bulky and heavy, making it difficult to use. But the Husqvarna pro-forest chain saw helmet system is an outstanding product acquiring itself a position in the list of an almost comfortable hard hat. A must for any chainsaw operator, it is one of the finest products created by Husqvarna. The helmet is designed keeping in mind the comfort level a person should have while clubbing together all the required accessories in one single helmet. If you are looking for a tough helmet that will easily withstand the extremities you face while working then this is the best helmet for you.

Features

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    Orange hard hat protects from UV.
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    Adjustable 6 pt suspension.
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    25 dB (A) NRR Hearing Protectors.
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    Face Visor.
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    Rain Shield and Rain Neck protector.
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    Hi-Viz Orange Color for Improved Visibility.
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    Meets ANSI Z89.1-2003 Class G-E standards.
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    The dimensions of the hard hat: 12 x 9.5 x 6.5 inches.
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    It's weight: 1.7 pounds.

Benefits and Pros

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    The bright orange color makes it possible for anyone to point you out from a long distance.
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    The screen locks in a position and holds the position tightly.
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    The ear muffs stay steadily without fidgeting.
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    The ergonomic face mask easily flips up and down without any unwanted friction.
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    Once the helmet is entirely assembled it quickly locks in.
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    Lightweight, easy to carry around.
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    Quick and very convenient to take it off and put it on.
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    The face mask mesh isn’t made out of plastic hence allowing circulation of air.
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    It comes with a rain protector.
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    The ear protection muffs are well designed to protect and comfortable to use.
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    The ear muffs seal out the noise levels completely.
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    Works perfectly fine in all the seasons.
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    One size fits all easily.

Cons

  • The assembly instruction is difficult to comprehend.
  • The face mask is not long hence exposing the chin and neck.
  • The brow does not have a sweat pad.

When it comes to the safety of head, everyone looks for hats made from fiber metal. With top notch quality, innovative designs ensure maximum protection. It makes the hat resilient and reliable. The fibre metal roughneck full brim injection molded fiberglass hard hat with ratchet suspension is the proof of it. 

It ensures highest user satisfaction and helps to reduce any chance of injury without the hard hat giving up in long run. Designed to meet the needs of different people this is one hard hat that makes it in the list of the best hard hat for construction.

Features

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    It comes with three headgear options such as Ratchet, SwingStrap, and Tablok.
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    It's dimensions: 11 x 10 x 6 inches.
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    Weight: 15.2 ounces.
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    Large enough to fit different head sizes.
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    Electrical rating: Type 1 G, LT.
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    ANSI approved.

Benefits an Pros

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    Sits perfectly without feeling heavy.
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    Being slightly textures you can easily put stickers on it.
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    You can easily wear face mask underneath it.
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    Looks elegant and stylish.
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    Easily adjustable to fit your head.
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    Structurally solid, resistant to fatigue.
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    Does not easily dent or break.

Cons

  • Does not have vent holes for air circulation.

Amston tool company are well known for their quality products since a long time. Favored by the professionals, it is comfortable and consumer friendly. It will protect you from any kind of multiple rock collisions. It is sturdy and comfortable at the same time. The hat is designed keeping in mind that the professionals using it will be wearing it for a long duration.

 Hence it is lightweight, breathable, and resilient and has vent holes in it for air circulation making it the most comfortable hard hat any professional could ask for.

Features

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    ANSI Z89.1 approved the product.
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    It meets OSHA / ANSI Z89.1-2009 Standards.
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    Low profile modern design.
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    It's weight: 1 pound.
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    Dimensions: 11.2 x 8.7 x 6.5 inches.
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    Color available in blue.

Benefits and Pros

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    Simple multi point adjustment.
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    Soft cloth suspension.
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    Vented tops.
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    Removable and washable forehead pad.
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    Optional and easily removable chin strap.
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    Compatible with PPE like safety goggles, masks, glasses.
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    No need of assembly, ready to use the moment you purchase it.
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    Durable and affordable hard hat.
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    Fits great and provides a tight hold.
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    The unique design makes it suitable for both men and women.
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    The head straps are adjustable and very comfortable.

Cons

  • Lacks the knob in the back used to adjust the head size.
  • Needs a sweatband to absorb the moisture around the brow.

Pyramex Ridgeline full brim low sitting hard hat will always make you feel comfortable. It is one of the best comfortable hard hats running in the market right now. This hat sits lower on your head and provides ANSI approved protection. It comes with pin lock suspensions. Flexibility and comfort is what this hat provides.

It has adjustable suspensions that provide you the best possible fit. Pyramex is a name brand and industry leader of safety materials.

Features

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    High-density polyethylene material shell.
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    Easy to adjust ratchet suspension.
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    Stylish and comfortable.
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    Meets ANSI Z89.1-2009 Standards, Type 1, Class C, G, and E.
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    Suspensions available: 4 point suspension and 6 point suspension.
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    Dimensions: 1 x 1 x 0.5 inches.
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    Hydro dipped black hard hat.
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    Material: Polymer.

Benefits and Pros

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    It provides excellent impact protection.
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    As compared to other standard UV hats, it has extra wide brim which provides more protection from UV.
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    Inside the hat it has plush cotton terry sweatband which keeps you dry.
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    Very light on the neck.
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    Replaceable soft brow pad.
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    The insides are very smooth making it more comfortable.
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    Replaceable suspensions and headbands.
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    Stickers can be applied to it.

Cons

  • The finish is just sprayed.
  • Various users have complained about having a headache after wearing it.
  • Does not have hooks on the sides to attach face protectors.

The Bottom Line:

Hence it is important to keep in mind that what are your specific requirements. While most of the brands assure top quality and safety, it is essential to make sure that they meet the safety requirements recommended by the safety authorities. Moreover, before buying any hard hat check the expiry date of a hard hat; it is not advisable to use a hard hat once it has expired. There is no point in not following the safety measures when it comes to hard hats. Reading and researching the best products available in the market will get you a clear and precise idea about the advantages and drawbacks of the brands. Brands such as Pyramex, Amston, fiber metal are all leading competitors in the market. Various hats with different modifications are manufactured on a regular basis to ensure the safety and preference of the consumers. This is where all the consumers are at an advantage. They constantly have lots of option to select from. But it is important for consumers also to understand what is best for them. This guide has mentioned all the specifications, features, advantages as well as disadvantages about the best hard hats available in the market. The options also vary as per different places. Try to follow the guidelines mentioned in buyers guide to understand what important points are to be kept in mind while purchasing the best hard hat.

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Mark Peterson
 

Mark Peterson is 25 years Blogger and IT Engineer from the United States. Recently he is pursuing Masters in Business Administration from Columbia Business School. Click here to know more.